Predictive maintenance reduced downtime by 80 percent

A manufacturer with fifteen disconnected data sources and reactive maintenance wanted a single view of its plants and warning before machines failed.

80%
less unplanned downtime
15
sources unified
70%
reporting efficiency gain

Challenge

What was in the way

Sensor, ERP and MES data in silos; no historical dataset for modelling; unreliable plant connectivity.

Solution

What we built

Edge collection with AWS IoT Greengrass, a unified data lake on Amazon S3 and AWS Glue integrating fifteen sources, and failure prediction models on Amazon SageMaker feeding work orders.

AWS services

  • AWS IoT Greengrass
  • AWS IoT SiteWise
  • Amazon S3
  • AWS Glue
  • Amazon SageMaker

Client: Automotive manufacturer. Delivered by our engineering teams.

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Tell us the outcome you need and we will map it to a scoped first step, with any applicable AWS program noted.